Paperpad: Sustainable paper void-fill for modern packing
The Paperpad system from FROMM converts recyclable, FSC-certified paper into compact, crumpled void-fill pads that protect goods while reducing plastic waste. Designed for busy pack stations, the PC100 delivers high-speed output, simple loading and consistent pad quality to suit e-commerce, electronics and fragile goods fulfilment.
How Paperpad works
This machine uses a patented crumpling method to transform fanfold paper into dense cushions that fill voids and prevent movement during transit. Operators select from multiple operating modes and adjust compression to match product fragility. The unit integrates at packing stations and can connect to FROMM’s SmartFill scanner for automated volume control and precise dispensing.
Typical applications
The Paperpad void-fill is ideal for retailers, distribution centres and manufacturers handling fragile items such as glassware, electronics and medical supplies. The crumpled pads are easy to flatten for a better unboxing experience and reduce the need for bulky loose-fill materials in warehouses.
Key benefits of Paperpad
Sustainability is central: the system accepts 100% recycled paper and produces recyclable cushioning, helping firms cut plastic consumption and improve ESG performance. The pads deliver high-pressure resistance and reliable protection, while machine output of up to 60 m/min on PC100 models keeps packing lines efficient. Quick, safe paper loading and a jam-resistant design minimise downtime.
Operational advantages
Small footprint options, adjustable supports and mobile stands make the Paperpad a flexible addition to manual or semi-automated stations. Integration with SmartFill automates paper volume per box, reducing waste and improving throughput. FROMM provides installation, training and maintenance to ensure consistent performance and rapid ROI. Field trials often show reduced material spend and improved packing times versus loose-fill alternatives.
Technical highlights and specification tips
Choose between 50 or 70 gsm paper depending on cushioning needs; packs typically offer 400–500 m of paper to sustain high-volume operations. Output speed, compression settings and mounting options should be specified to match your line layout and ergonomics. FROMM’s accessory range includes mobile stands and pack trays to simplify integration.
Comparing options and maintenance
For teams weighing cushioning choices, this paper solution compares favourably with air-based systems on recyclability and ease of storage. Routine maintenance is minimal, and FROMM offers full service contracts backed by ISO 9001 quality assurance and global technical support to keep lines running. Trial runs and sample packs help verify material savings before a full installation.
Getting started with Paperpad
To reduce waste and boost protection at your packing station, contact FROMM Packaging Systems to discuss the Paperpad solution, request a demonstration and obtain a customised quote. A Paperpad installation can lower material costs, improve user ergonomics and enhance customer satisfaction with safer deliveries and reduce packaging expenses.