Airpads: Lightweight Protective Packaging for Safer Shipments
Airpads are a versatile protective solution that combine cushioning, efficiency and sustainability for modern packaging operations. FROMM’s airpads system produces inflatable cushioning on demand, protecting fragile items during transport while reducing material waste and storage needs.
Let’s take a closer look at how airpads work, where they are best applied and the benefits they bring to packaging lines and e-commerce fulfilment.
How airpads work
FROMM’s airpad films are formed into cushions by a dedicated machine that inflates and seals pockets of air to create lightweight pads or rolls. Operators feed the film into the airpad machine, which converts the flat film into a protective layer sized to suit the product. The result is immediate, flexible cushioning that adapts to irregular shapes and provides shock absorption without bulky foam or paper. Airpads can also be customised for different air volumes and film thicknesses, ensuring optimal protection for every product type.
Typical applications
Airpads are ideal across many sectors:
- Electronics and appliances – delicate components and screens require reliable shock protection.
- Glass and ceramics – fragile items benefit from the gentle, distributed support of air cushions.
- E-commerce parcels – lightweight protection reduces parcel weight and shipping cost.
- Industrial parts – odd-shaped components can be wrapped or interleaved using air pads.
- Pharmaceutical and medical goods – sterile and sensitive products stay stable and well-protected during transit.
Key benefits of using airpads
- Superior protection: Air cushions absorb impact and prevent movement, reducing breakage rates.
- Space and cost efficiency: Films take up far less storage space than preformed foam; on-demand production lowers inventory needs.
- Sustainability: Less material and the option to select recyclable films cut waste and environmental impact.
- Speed and flexibility: Machines produce pads to length, thickness and format required, streamlining packing processes.
- Improved presentation: Clean, uniform padding enhances the unboxing experience for customers.
FROMM systems and support
FROMM supplies both the airpad films and machines designed for seamless integration into packaging lines. Their product pages detail film types, machine models and recommended applications, plus guidance on selecting the right configuration for throughput and pack sizes. Technical support, training, and spare parts are available through FROMM’s regional network, ensuring consistent uptime for busy operations.
Choosing the perfect protective solution for your packaging needs
Adopting airpads can lower damage claims, speed packing and reduce storage and transport costs. For businesses seeking efficient, modern protection that scales with demand, FROMM’s airpad solutions offer a practical, environmentally considerate choice.
Contact FROMM Packaging Systems to discuss airpad films and machines tailored to your operation and to arrange a demonstration of how airpads can improve your packing performance.